Waste tyre to fuel oil pyrolysis plant developed by DoingGroup can effectively treat waste tyres using the pyrolysis principle and crack them into pyrolysis oil, carbon black, steel wire and combustible gas. Some customers think that waste tyre to fuel oil pyrolysis plant not only is a solution to waste tyre pollution, but also is a highly profitable waste tyre recycling project.
Waste tyre to fuel oil pyrolysis plant
Why is waste tyre to fuel oil pyrolysis plant a highly profitable waste tyre recycling project? How does it turn waste tyres into fuel? Next, I will introduce the specific working process of the waste tyre to fuel oil pyrolysis plant.
Specific working process of waste tyre to fuel oil pyrolysis plant:
1. Feed the waste tyres into the reactor of waste tyre to fuel oil pyrolysis plant through a fully automatic feeder. The reactor should leave 1/3 of the space for smoother rotation. Then make sure the feeder door is closed.
2. The reactor is lightly heated by burning fuel (coal, wood, gas, or the last batch of produced tire oil). When the temperature reaches 100°C (250-280°C is the highest output rate interval), oil and gas will be released. The separated heavy oil gas from the manifold should be liquefied and dropped into a heavy tank. Lighter gas will rise to the oil condenser, liquefy into oil and store it in the tank. The non-condensable gas after dedusting by distillation and steam removal will be introduced into the recovery furnace.
3. After all fuel is generated, the reactor should be cooled. When the temperature drops 40 degrees, carbon black will be automatically discharged. If the raw material is the entire tyre, remove the wire from the reactor with a hook of at least than 50 degrees Celsius.
4. There may be a little exhaust gas, please discharge it after reaching the discharge standard.
5. Before starting the next batch, make sure all the work is done.
Working process of waste tyre to fuel oil pyrolysis plant
Once this tyre pyrolysis process is completed, the final product includes steel wire, carbon black and tyre pyrolysis oil. This pyrolysis oil is commonly used in industrial fuel materials for combustion only and even for further refining the product into diesel fuel with DOING waste oil distillation machine.
Specific uses of final product are as follows:
1. Pyrolysis oil: Used in steel plants, boiler heating, heavy oil generators, cement plants,etc.
Uses of pyrolysis oil
2. Carbon black: Used for pressure ball combustion, or refined milling, which can be used as a new tire, rubber soles, pigment manufacturing materials.
3. Steel wire: It is mainly used for recycling or remelting.
4. Combustible gas: It will be recycled by the waste tyre to fuel oil pyrolysis plant again, used for the heating material of the reactor, and it will save energy and reduce emissions.
It is because of these final products that the waste tyre to fuel oil project has a high profit.
The following is a profit analysis of 12T/D waste tyre to fuel oil pyrolysis plant.
Running cost / Day
(Just choose one from the options)
2）Fuel oil: 0.4T*364USD/T=146USD
4）Natural gas: 150M3*0.33USD/M3=4.9USD
Water is for circulating use, no consumption
3 workers per shift * 22USD =65USD
Income / Day
（Use fuel oil for heating and sell carbon black directly）
DoingGroup's waste tyre to fuel oil pyrolysis plant has the following advantages:
1. Automatic welding, improve work efficiency, ensure quality of waste tyre to fuel oil pyrolysis plant, avoid accidents.
2. Special design to avoid paper jam caused by X-ray inspection and ensure safe operation.
3. The vacuum system ensures that the entire production line runs well.
1. Dust removal and sulfur removal system to remove smoke and sulfur.
2. Exhaust gas (including methane to butane) will be directly recycled to the fuel furnace without gas pollution.
High oil yield
Three cooling processes ensure that the oil and gas are fully liquefied.
2. The catalyst chamber ensures complete pyrolysis of the feedstock.
1. Special boiler plate: Q245R with a thickness of 16mm.
2. Automatic welding ensures the service life of the waste tyre to fuel oil pyrolysis plant and the service life will reach 8-10 years.
1. The heating system of waste tyre to fuel oil pyrolysis plant is well-sealed, airtight, and fuel-efficient.
2. Exhaust gas will be recycled for reactor heating.
Good after-sales service
1. Overseas tour guides install and train customer staff and try to run.
2. One year warranty.
At present, our waste tyre to fuel oil pyrolysis plant has been installed all over the world.
Waste tyre to fuel oil pyrolysis plant has been installed all over the world
Our technology of waste tyre to fuel oil pyrolysis plant is very mature, but the market is not fully developed, so the market has broad prospects and is the best choice for your investment!