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Continuous pyrolysis plant

Continuous pyrolysis plant

In order to meet the demand of fully automatic continuous  pyrolysis plant by more and more customers, we spend more than 4 years’ time on the research and development of the continuous pyrolysis plant. Now our  continuous pyrolysis plant is ready and has accessed to the international market. Our 20T/D and 30T/D Continuous waste tire oil refning machine are most popular with customers. From the initial tyre feeding to the final carbon black slagging, our continuous pyrolysis plant can realize the full-automatic working. One of the greatest advantages of our continuous pyrolysis plantis no need to stop for machine cooling down beforethe next batch raw material feeding in, and it can be operated continuously.

To keep continuous feeding and discharge system, it requires the waste tires should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it’s better to remove the steel wire from waste tires at first. As for detailed process, please check as below:

1. Collect waste tires: All kinds of waste tires are available, from small car tires to big OTR tires.
2. Remove steel wire: Use a steel wire pulling machine to pull out the steel wire from waste tires. The steel wire pulling machine is operated automatically, which only need one work for operation.
3. Shred tires: Use a specialized tire shredder to process big whole tires into 3-5cm small pieces for easy feeding. The tire shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.
4. Continuous pyrolysis process: Shredded tires go into the continuous waste tyre pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tires to the carbon black dischrge system for discharge.

From continuous pyrolysis plant we can get fuel oil, carbon black, steel wire, gas etc. All of them are available energy fuel oil, carbon black, steel wire, gas etc. All of them are available energy.

Rate of tires pyrolysis products

Fuel Oil (45% to 52%)

The main application of oil products produced by Doing continuous automatic recycling tyre oil plant is the fuel oil that is wide used for industrial and commercial purposes. 45% to 52% oil of the amount of recycled scrap tyres can be carried with licensed tanker trucks.Such as power plant factory,glass factory,cement factory,boiler factory.
Steel Wire (12% to 15%)

The third product of Doing continuous automatic recycling tyre oil plantis steel wire, the quantity of steel wire is about 10% to 15% according to tyre quality. It is very easy to sell steel wire  in local market.

Carbon Black  (30% )

The second product of Doing continuous automatic recycling tyre oil plant is carbon black. The quantity of carbon black is about 30% to 35% according to tyre quality. The use of carbon black is as a chemical strengthener in rubber and coloring agent in pigment industries. This carbon black price is very competitive compared to petroleum carbon black, so our pyrolysis carbon black is good option in stead of petroleum carbon black.
Oil gas (About 10%)
We get about 10% oil gas during pyrolysis process. The main component of this gases are methane (CH4), so we can not condense and store this gases. We use this gases to heat the reactor and we can use exceed gases for other heating application.

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For more details about our continuous pyrolysis plant, you are welcome to send us your enquiry.

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