Rubber recycling pyrolysis machine

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Rubber recycling pyrolysis machine

Rubber recycling pyrolysis machine

Rubber recycling pyrolysis machine ismainly used to extract crude oil from used rubber, waste plastic, waste tyre , andconvert gaseous and solid pollutant into harmless substance.

The reactor of rubber recycling pyrolysis machine

Working process of Rubber recyclingpyrolysis machine:

First, put raw materials (waste plastic orwaste tire and used rubber) into reactor by auto-feeder, then heat the reactorwith any one of the following fuel materials: coal, wood, natural gas, oil. Donot stop heating the reactor, when the temperature reaches nearly 250 degreeCelsius, waste plastic will be transferred to oil gas.

Second, the liquid oil will be cooled bycondenser from oil gas and then collected by oil tank. Third, the exhaust gaswhich can’t be cooled in normal pressure will be recycled to heat the reactor.In this way, you can not only saving energy, but also protecting environment.

Fourth, smoke produced by processing theplastics can achieve national emission standard through dual desulfurizationand dusting removal device.

Fifth, after you get oil, the temperaturewill be low, at this time; carbon black will be discharged automatically.

Last, when the temperature falls to 100degree Celsius, worker could put steel wire hook to reactor to take steel wireout. After all these steps, you can start another batch.

Note: If you use waste tire as material,the final products will also include carbon black and steel wire.

Usage of final product of rubber pyrolysis machine:

Usage of final product of rubber pyrolysis machine

FUEL OIL (45% to 50%)

The main product generated by our wasteplastic to fuel oil pyrolysis plant is fuel oil, which is widely used inindustrial field so that has great commercial benefits. The oil has 45% to 50%yield of the amount of recycled plastic, which can be used in power plantfactory, glass factory, cement factory, ceramic factory, aluminum factory,boiler factory, central heating factory etc.

CARBON BLACK (30% to 35%)(for waste tire)

Carbon black produced by waste plastic tooil pyrolysis plant is more economical compared to carbon black producedprimarily from petroleum and is much more price-efficient to be used as rawmaterials in the industries listed.

Carbon black is used as raw material inmany industries and the chemical structure of carbon black strengthens,lengthens the endurance and improves the coloring features of the materials.

STEEL WIRE (10% to 15%)(for waste tire)

Tires contain steel wires and the amountrange of 10% to 15% of the total tire wastage. All of the steel present in thetire can be detached after the P Valuable steel wires are pressed and sold tosteel and scrap dealers.

GAS (5% to 8%)

Non-Condensable gases arise during pyrolysis process.

Profit analysis of rubber recycling pyrolysis machine:

(here we take 10 ton Rubber recycling pyrolysis machine as example)


Raw material cost: ___USD / TON×10Ton=___USD

Fuel material cost: ___USD / KG× ___KG=___USD

(Here you could have four differentchoices: 5000 kilocalorie Coal—500kg, Fuel oil—170-200kg, Naturalgas—270-300cubic, Wood—700-800kg)

Powder consumption: Average 10KW/h___USD/KW×20hours= ___USD

worker’s salary: ___USD/Day×4Persons=___USD


Oil Profit: ___USD/Ton×4.5Ton= ___USD

Carbon black: ___USD/Ton×3Ton= ___USD

Steel wire: ___USD/Ton×1.5Ton= ___USD

Gross Profit:

Total profit ___USD - Total cost___USD= ___USD

Note: You can calculate profit according tolocal situation. Generally speaking, you could recover your cost in 4 to 5months, one year later, you will become very rich.

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