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About tyre pyrolysis plant, can we know it more?

Date:2013-06-25 22:20:24 / Pyrolysis machine FAQ

Yes, we introduce tyre pyrolysis plant in the following aspects.

1.Overview of pyrolysis plant

The whole pyrolysis system is composed by 13 parts, which are reactor, transmission device, catalytic chamber, cooling tube, heavy tank, oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimney.

The two keys of pyrolysis plant are reactor and cooling system.

Reactor directly decides the machine''s safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.
For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.
2.Main features :
A  With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
B  Professional heating treatment and x-ray detection chamber are especially for welding.
C  Vacuum system will prevent oil gas from  going back to reactor and causing accident.
D  Professional thermometer, pressure gauge and safety valve.
E  It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
Environment friendly:
A  Well water dedusting system can avoid black smoke.
B  The exhaust gas will be recycled for heating reactor, no gas pollution
C  Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:
A  Material: Q245R special steel plate ,thickness 14mm.
B  Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
C  The service life of the reactor will be 8 -10 years
Energy saving:
A  Well sealing for heating system , no gas leak and saving fuel.
B  The exhaust gas will be recycled for reactor heating.

3.Technical parameter   

1Equipment typeDY-1-6DY-1-8DY-1-10
2Raw materialtires/Plastictires/Plastictires/Plastic
3Structural formHorizontal rotationHorizontal rotationHorizontal rotation
424-hour Capacity6 ton8 ton10 ton
5Oil yield2.7ton3.6 ton4.5 ton
6Operating pressureNormalNormalNormal
7Material of ReactorQ245RQ245RQ245R
8Thickness of Reactor14mm14mm16mm
9Rotate speed of Reactor0.4turn/minute0.4turn/minute0.4turn/minute
10Total power12KW12KW23.5KW
11Mode of coolingWater coolingWater coolingWater cooling
12Cooling area of condenser40sqm40sqm65sqm
13Kind of transmissionInternal gear driveInternal gear driveInternal gear drive
14Noise dB(A)≤85≤85≤85
15Size of Reactor(D×L)2200×60002200×66002600×6600
16Working formIntermittent operationIntermittent operationIntermittent operation
17Delivery time20days20days20days

4.Detailed Product Description
A  raw material:plastic/tires
B  product:tire oil,carbon black,tire steel wire
C  dedusting system
D  professional safe device

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