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Waste tire pyrolysis plant project cost report

Date:2016-08-01 16:28:07 / Pyrolysis Plant

Why we need to dispose the waste tires?
With auto-industry growing strongly, 50%-55% raw rubber are used for tire manufacturing every year. Auto should change tires every 30,000-50,000 km, in this way, 17 million tons waste tires produced in one year.Waste tire/plastic/rubber is refractory and needs hundreds of years before not affecting plants growth in the earth. It takes up quantities offarmland, breeding some diseases (dengue fever etc), destroys vegetation. If used for fuel or burned, no plants will grow in surrounding field. Thus to figure out an efficient and environmental way to dispose the waste tires is such important for the green world.
How to find a green and benefit way to process waste tires?
To achieve a green way for processing the waste tires, we developed the waste tire pyrolysis plant for dealing with the waste tires. This way not only can make disposal for the waste tires, you also can get valuable products, like fuel oil, carbon black and steel wire for all kinds of commercial use. It' s a low investment but high benefit project.

Different ways to deal with the waste tire/plastic/rubber

What products you can get from the waste tire pyrolysis process?
How to deal with the final products made from waste tire pyrolysis process?

--- Fuel oil

Fuel oil application

This oil product is a kind of crude fuel oil, which can be used for industrial heating used in any fuel needed industrial factories, such as cement plant, steel mill, glass factory, brick factory, boiler used factory, etc.Or can be refined to diesel, directly used in diesel burners, generators, heavy trucks, agricultural machinery,and mix with normal diesel used for cars.
--- Carbon black

Carbon black application

Carbon black produced from this system is crude powdery material, which can be directly sold to cement factory mix with cement. Or made into briquettes used for heating, just like coal. Or grinded into fine powder used for making paint and printing ink.
--- Steel wire
Scrap steel wire can be directly sold to iron recycling station or steel mill for further treatment.
What other waste can be processed by the waste tire pyrolysis machine?
Except waste tires, this pyrolysis machine also can be applicable to waste plastics or rubbers.The final products are as below:
- From tires: fuel oil, carbon black and steel wire
- From plastics and rubbers: fuel oil, carbon black.

What' s the working principle of the waste tire pyrolysis process?
Working principle: under high temperature heating, the solid materials (tyre/plastic/rubber) will pyrolyse to make oil gas come out, then go through water cooling system to become liquid oil. After oil gas come out completely, the residues will be carbon black and steel wire.
How to make profit analysis of the waste tire pyrolysis project?
Here I have the profit analysis made by our Macedonia customer. Below please check it for your reference. (Note: This analysis was made in 2012, the statistics are not new.)
Profit analysis from Macedonia customer(10tons capacity):

Profit analysis from the Macedonia customer(10T/D capacity)
Cost for one batch
No.ItemCost of each batch
110 tons of waste tire10T*USD 42.5/T=USD 425
20.4 tons of coal0.4T*USD 70/T=USD 28
3Electricity and water244kwh*USD 0.26=USD63.44
4Workers4*USD 15=USD 60

Total costUSD 576.44
Income for one batch
1Crude oil4.5T*USD 960=USD 4,320
2Steel wire10T*15%*USD 350/T=USD 525
3Carbon black3T*USD 20/T=USD 60

Total incomeUSD 4,905
Total Profit
1Daily profitUSD 4,328.56
2Month profitUSD 4328.56*25 days=USD 108,214
3Annual profitUSD 108,214*10month=USD 1,082,140

How to choose the waste tire pyrolysis machine?
Since this pyrolysis machine is similar as pressure vessel, which requires high standard quality control and safety measures. When you are ready to buy the machine, there are several important points that you need to pay more attention to:
--- Quality control
--- Safety measures
--- Environmental protection measures
--- Supplier experience
How is DOING’s experience?
We DOING Company as a leading company for manufacturing and supplying waste tire and plastic recycling machinery has specialized in this field for almost 10 years, 4 years for domestic market, 6 years for international trade.
By now, we have installed hundreds of machines in more than 30 countries all over the world:
Africa: Egypt, Nigeria, Sudan, Ethiopia, Congo, Uganda;
Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey, Estonia;
Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan, UAE;
America: Mexico, Ecuador, Haiti, Guatemala, Aruba, Panama, Jamaica, Colombia.
And we have very professional engineers which can sent to your site for machine installation, commissioning and training your workers.
How is the after-sale service?
--- Delivery time - It will be 10-15 days after we receive the deposit.
--- The installation period for one set machine is about 20-30days.
--- During the installation period, buyer should pays $60.00 per day to our engineer and the accommodation ; And buyer should take charge of the round trip air tickets for our engineer fly to your country.
--- Warranty: 1 year for free, except man-made damage.
Is DOING the manufacturer?

DOING factory

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