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Fully automatic waste tyre pyrolysis plant

Date:2016-02-25 14:08:42 / Pyrolysis Plant

pyrolysis plant

Waste tyre
With the development of automobile industry, tyre demand is increasing day by day. According to statistics, 50%-55% raw rubber are used for tyre manufacture every year.  However, waste tyre pollution problem exists in each countries. More and more waste  tyres not only take up the farmland but also become a breeding ground for diseases, which causes pollution and threaten people’s life.Henan Doing produced continuous waste tyre pyrolysis plant can solve the problem.
Through continuous improvement and constant technology upgrading, Doing have designed the fully continuous waste tyre pyrolysis plant which can convert tyre into useful resources more efficiently.

Continuous waste tyre pyrolysis plant advantage

continuous pyrolysis plant
Fully automatic waste tyre pyrolysis plant

Firstly, zero emission. In the dedusting system, three steps are used to dedust the hot smoke from reactor, more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged in the air directly.
Secondly, high efficiency. We adopt new type of condensers which can further ensure and improve the oil yield efficiency. The catalyst is made from 24 chemicals, which not only reduces sulfur content and density of oil, but also improves its flavor and color.

Fully automatic waste tyre pyrolysis plant working process

tyre pyrolysis plant

Fully automatic waste tyre pyrolysis plant working process

Shred tyres: Use a specialized tyre shredder to process big whole tyres into 3-5cm small pieces for easy feeding. The tyre shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, which no need any transfer process.
Continuous pyrolysis process: Shredded tyres go into the continuous waste tyre pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding tyres to the carbon black dischrge system for discharge.


DOING fully automatic waste tyre pyrolysis plant

Fully automatic waste tyre pyrolysis plant

1. Process Description:
a.Heating in advance to make the temperature of the reactor rises up to about 300℃, fuel choose can be gas or oil.
b.Turn on the auto-feeder, small pieces of tyres loaded into reactor and pyrolysis begins; reaches certain temperature and the gas oil is generated from the waste.
c.oil gas generated and condensed into fuel oil stored, sync gas recycled and used as fuel during operation; at the same time, carbon black and steel wires in short also discharged from the auto-discharging system. The Steel metal and carbon black separated automatically and stored.
d.Since one batch begins, it lasts for about 20days continuously, without any stop.
e.Then stop the motor, and do the maintenance.
The next batch of process begins again.

2.End product  and usage of fully automatic waste tyre pyrolysis plant:



NO
Name
Percentage
Usage
1
Tyre fuel oil
45-52%
1.Can be sold directly
2.Can be as fuel
3.Can be used industrial and commercial purposes. Such as power plant factory,glass factory,cement factory,ceramic factory.
2
Carbon black
30-35%
1.Can be sold directly
2.Can be used electric cable jacketing,black nylon bag,rubber additive
3
Steel wire
10-15%
1.Can be sold directly
2.Make steel bloom by use hydraulic press-packing
4
Oil gas
10%
1.Can be as fuel burn by use gas burning system
2.Extra gas also be storage as fuel for other heating

Notes:The tyre oil is widely used as fuel oil in industries such as steel & iron factories, ceramics or chemical industries or hotels, restaurant etc.


3. Specifications of the fully automatic waste tyre pyrolysis plant

A.  Fuels-Heating System (coal, wood, natural gas, oil as fuels)
●Environment-Friendly, Pollution Free.
●High Efficiency Cooling Condensers.
Raw Materials: Tires (Shredded into small pieces)
B.  Facilities
●Power: about 60kw/H
●Water Required (Recycled): 40MT (about)
●Installation space required: 48m*20m

C. Employees
2 person is better, one person operates the controller, the other one feeds the raw material





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