Newest tech continuous waste tyre pyrolysis plant
Continuous waste tyre pyrolysis plant
Pyrolysis is a thermochemical decomposition of orgnic material at elevated temperatures in the absence of oxygen. Pyrolysis typically occurs under pressure and at the operating temperatures at 430℃. Pyrolysis is a special case of thermolysis, and is the most commonly used for organic materials, being, therefore, one of the processed involved in charring. In general, pyrolysis os organic substances produces gas and liquid products and leaves a solid residue richer in carbon content. Extreme pyrolysis, which leaves mostly carbon as the residue, is called carbonization. The process is used heavily in the chemical industry, for example, to produce charcoal, activated carbon, methanol, and other chemicals from wood, to convert ethylene dichloride into vinyl chloride to make PVC, to produce coke from coal, to convert biomass into syngas, to turn waste into safely disposable substances, and for transforming medium-weight hydrocarbons from oil into lighter ones like diesel or gasoline. All these specialized used of pyrolysis may be called various names, such as dry distillation, destructive distillation, or cracking, but all same principle.
For us, we mainly specialized in manufacturing and supplying continuous waste tyre pyrolysis plant, mostly for processing the rubber products to get fuel oil. On one hand, with the modernization of the society, rubber industry develops at a rapid speed, rubber manufactures are widely used in many field of life. On the other hand, the pollution of scrap rubber or plastics is increasing for its difficulty in disposing safely, which is also called “Black Contamination”, has become a big threat to the environment and is getting increasingly serious.
Continuous waste tyre pyrolysis plant
This continuous pyrolysis plant has fully automatic process, which can be controlled by PLC system or computer, thus to save the labour cost. And with the automatic and continuous feeding and discharge system, it can make the the pyrolysis system keep running 24/7 without stop, thus to save the valuable time and energy which are consumed in the batch manual operation system.
1.Fully automatic with low labour cost
Our continuous process of plastic into oil machine is controled by PLC system with automatic feeding and discharge system, which only need 1-2 worker for operating the PLC or computer is ok.
2.Fully pyrolysis for high oil output
Our continuous process of plastic into oil machine adopts mutiple reactor design which can make fully pyrolysis of waste tires, thus to get high oil output.
Also due to continuous feeding and discharge system, and unique mutiple reactor design, our fContinuous process of plastic into oil machine can process at least 10 tons waste plastices per day, up to 100T/D.
4.Internal rotating for conitnuous operation
For external rotating system, you have to change the sealing material every three days, thus cannot achieve the real sense of continuous process. But our continuous process of plastic into oil machine pyrolysis reactor adopts internal rotating method, which no need to worry about the sealing of the external rotating system.
5.Continuous working save time and energy
6.Long working life
During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors.
Newest tech continuous waste tyre pyrolysis plant final product
Fuel oil application
Pyrolysis oil :- 40 to 45%
Carbon black:- 30 to 35%
Steel Wire:- 10 to 15% ( Depend on Type Of Tyre being use )
Pyrolysis Gas:- About 10 %
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